Brazing & Soldering

APPLICATION DATA

No. 531 - Aluminum Evaporator Core Assembly

Track-Guided Brazing Machine Specifications

  • Assembly: Two inlet/outlet tubes (3003) to evaporator core.
  • Paste Filler Metal: Fusion KNC-1040-400, non-corrosive flux, 1040°F liquidus.
  • Production Rate: 375 parts per hour, one operator.
  • Dimensions: 240"W x 60"D x 40" load height; variable speed drives transfer fixtures, with sensors and stop pins to move parts station to station.
  • Utilities: 460V, 3PH, 60Hz; Control voltage 24 VDC; 135 CFH natural gas; 80 psi air; no water.
  • PLC: Allen Bradley ControlLogix™ with Panel View 600 operator interface.
  • Safety Features: Polycarbonate guarding for pasting and heating stations with safety interlocks.
  • Options: Vent hood, electronic flame ignition.
Station 9 -
Robot loads core into each of 11 fixtures
Station 10-
Open/Hold
Station 1 -
Operator loads tubes into core
Station 2 -
Heat
Station 3 -
Heat
Station 4 -
Heat
Station 5 -
Ambient Cool
Station 6 -
Water Cool
Station 7 -
Vortex air chiller cools part and fixture
Station 8 -
Robot unloads brazed assembly to conveyor
Premeasured deposits of aluminum paste filler metal are applied to both joint areas.
Precision heat pattern melts filler metal at 1040°F, sealing joints.

FUSION INCORPORATED
4658 E. 355th St., Willoughby, OH 44094
Phone 1-800-626-9501 o (440) 946-3300
Fax (440) 942-9083 o e-mail: sales@fusion-inc.com